Allstate's
Of America, Inc. 800 223 2573, 305 635-4525 Fax 305
635-5353 e-mail Bob@allstates.com
http://www.allstates.com
Automatic and semiautomatic muffler manufacturing. (brand new only)
Have these
refurbished machines available Photos in my computer under muffler
man machines in word folder
. All the machines are supplied fully refurbished and comply to
both US and European safety standards.
1 off Fully refurbished SZ End Cap Spinner complete with new
hydraulic seaming arms.
1 off Star indent machine ( please look at the component pictures
for function)
1 off OTC Press and 1 set of tooling, again you need to see the
component for function.
1 off Eagle Electronic IO machine Fully refurbished with new NC
control.
1 off Eagle tube making machine ( mini lockseam, mostly used for
louver tubes)
3 off Eagle Vertical Ridge Lock machines.
1 off Eagle C Tube End Former.
 |
|
REfurbished End Cap Spinner with new arms |
THIS IS A SAMPLE QUOTE FOR THE HIGHEST
QUALITY AUTOMATIC MUFFLER MANUFACTURING LINE FOR HIGH PRODUCTION. THESE ARE THE
FINEST MACHINES IN THE WORLD
Allstate’s manufactures
equipment for muffler production, CNC tube benders, tube endformers and related
tooling. We have many resources within our organization with the technical
background and experience to put a large project like yours together. We look
forward to the challenge. Please keep in mind that with out detailed muffler,
converter, tube prints or a physical muffler to review, this quote contains
budgetary pricing only. Once we have detailed prints to review we can fine tune
machine and tooling prices accordingly.
The intention of this proposal is to provide enough
equipment to produce a basic muffler design using the minimum amount of
equipment thereby keeping the overall machine and tooling costs to a minimum.
Production capacity is 3500 units/day, based on 3
shifts-18 hours available per day at 80% efficiency. The expected production
rate is 200 mufflers per hour.
The equipment and tooling proposed assume a certain
construction. Any changes to the assumptions will likely result in a change of
equipment and pricing. The equipment for the tubular manifold, catalytic
converter, muffler and tube design, which is as follows:
ASSUMPTIONS:
Ø
All components of the muffler and related tube assemblies are made
of low carbon mild steel.
Ø
Manifold – Tubular design – 4 tubes, all inlets mounted to one
flange and all outlets are joined at a collector tube. (note: equipment for
stamping flanges and welding tubes to flanges are not included)
Ø
The muffler body design
Ø
max. capacity is 7”x 12” oval and 7” dia. round. / length 36” max.
Ø
material thickness .06” max
Ø
single wrap or a double wrap (laminated) construction with a
common lockseam.
Ø
end-caps will be spun (mechanically locked) to the flange of the
muffler body.
Ø
spot-welds will be visible on the outside of the shell from the
spotwelding of the internal baffles to the muffler body.
Ø
The internal subassembly will have two baffles with up to three
louvre tubes. Note: Tubes have louvres, not perforations. The louvres will be
put into the tubes from precut tube lengths and the louvre tubes will be
mechanically locked to the extrusion of the baffle. The three louvre tubes and
two baffles will be assembled as a single unit called a cartridge and then
inserted into the muffler body. All endcaps will have tubes ridge-locked to the
cap extrusion. The tubes will have a maximum tube extension of 4” to the
outside of the end cap. The extension tubes from the endcaps would be inline
with one of the three louvre tubes
Ø
The bent tubes that will be attached to the muffler will be low
carbon mild steel and will be bent without the use of an internal mandrel. This
process is called “empty” bending which is typical of what is supplied for auto
exhaust aftermarket.
EQUIPMENT AND TOOLING FOR MANIFOLD PRODUCTION
Equipment quoted is for tube bending and tube
end-forming only.
1.
Two – Four, (depends on part configuration) model EPT-75 XPE CNC tube
bending machine. Key options include, 3 position head shift, push assist,
mandrel package and lubricator, operator safety features, OD collets for 1 tube
diameter.
Machine (budget price/machine).................
$................. 420,000.00
Tooling (budget price/machine).................
$................. 15,000.00
2.
Four – Six, (depends on process considerations) e model T/C, tube cut-off
and trim machine for trimming parts to length after bending operation.
Machine (budget price/per
machine)................. $................. 45,000.00
Tooling (budget price/machine).................
$................. 5,000.00
3.
Two – Four, (depending on inlet/outlet form) Extended E-E tube
end-forming machines to form the inlet and outlet form.
Machine (budget price/per
machine)................. $................. 85,000.00
Tooling (budget price/machine).................
$................. 15,000.00
4.
Two, model I/O tube sizing machines. One used to size all inlet forms
and one to size all outlet forms.
Machine (budget price/per
machine)................. $................. 40,000.00
Tooling (budget price/machine).................
$................. 4,000.00
EQUIPMENT AND TOOLING FOR MUFFLER PRODUCTION
1.
One standard automatic front module consisting of:
One, model “LXS-1002 shell lockseaming machine with
double sheet de-stacker. Precut sheets will be automatically picked up from a
stack of sheets and presented to the lockseamer. If the shell is laminated the
sheets must be pre spot-welded. The lockseamer will form and mechanically lock
the precut sheet around a solid oval mandrel. One mandrel is required for each
different oval size. This machine requires manual loading of a precut sheet.
The shell is automatically ejected from the tooling.
One standard model “FLO-802” shell flanging
machine. The lockseamed shell will be presented to the walking beam on this
machine automatically from the lockseamer. This machine will have a lift and
carry walking beam transfer to move the part to and out of the flange tooling.
The flanger will produce a flange on each end of the muffler. The flange is
required it can be mechanically locked with the end cap in the cap spinning
machine.
One standard model “BAS-823” double end baffle
stuffing machine. This machine will insert a “subassembly cartridge” from each
side to the correct position in the muffler body. Each sub-assembly will
require manual loading.
One set of perimeter guards with
3 access gates.
Budget Price for
Machines................. $................. 750,000.00
Budget Price for one set of
tools (one set required for each section size).................
$................. 78,000.00
2.
One standard model “BAW-99”, manual load/unload, 12 gun spot welder to
weld the baffles to the shell.
Budget Price for
Machine................. $................. 180,000.00
Budget Price for
Tooling................. $................. 30,000.00
Note: one machine and set of
tooling is required for each section size.
3.
One standard rear module consisting of:
One standard model CA851R double end cap assembly machine and one HSDS
double end cap seaming machine. The cap assembly machine will require manual
loading muffler into the walking beam and the end-caps onto the ram tools. Once
the caps are automatically assembled onto the muffler, the muffler is
automatically transferred through the spinning machine via lift and carry
walking beam. Part ejection is automatic to an escapement nest. The module
will be protect by perimeter guarding with two access gates.
Budget Price for Rear Module................. $................. 630,000.00
Budget Price for one set of tooling (one set required for each section
size)................. $................. 70,000.00
SUBASSEMBLY PRODUCTION AND TUBING PRODUCTION
Ø
Production for 200 sub assemblies (cartridges) per hour. One
cartridge will consist of two baffles with 1 to 3 tubes. Each of the tubes will
be ridge-locked to the extrusion of the baffle.
Ø
Each of the tubes will have a louvre pattern in it. The exact
number of louvres for each row and the number of rows will need to be
determined.
Ø
End caps will have a tube attached to it that extends on both
sides of the endcap. The tube will be ridge-locked to the extrusion of the end
cap.
Ø
Although a design for each subassembly currently does not exist.
It is assumed the final design for each subassembly will be made within the
limits of each of the machines quoted.
Ø
Tubing production will consist of bent tubes that can be assembled
with the inlet or outlet of a muffler
Equipment for subassembly production
4.
Three standard LVR-100 tube louvre machine. Typical louvre tubes have 8
rows with a preset number of louvres in each row. This machine is designed to
simultaneously pierce 4 rows of louvres in a precut tube with one cycle. The
tube will need to be manually indexed and cycle the machine a second time to
produce another 4 rows of louvres. The machine will require manual loading and
unloading of the tube.
Tooling: A sub-assembly design
is not known at this time and pricing includes only one complete tooling head.
The tube diameter will have to be between 1.5” and 2” diameter. 8 spare louver
blades and 8 spare dies in included in the price.
* Please note this machine cannot produce louvres
on tubes less than 1.5”. If there is a requirement for tubes less than this
size, alternate means to produce it will have to be examined.
Budget Price for three machines
(One machine required per louvre tube)................. $.................
210,000.00
Budget Tooling Price for three
set (One required for each machine................. $.................
120,000.00
Note: Based on production of 200
systems/hour and up to three louvre tubes per muffler. One machine is required
for each louvre tube. One louvre tooling head is required for each tube
diameter and louvre pattern.
5.
Two model RLK-350 for ridgelocking louvre tubes to baffles. The machine
will require manual loading of louvre tubes and baffles. The tooling head will
advance automatically to ridgelock the assembly. The assembly will require
manual unloading.
Budget Price for two machines................. $................. 160,000.00
Budget Tooling price for two
machines.................. $................. 15,000.00
6.
Two model V-RLK-100, vertical ridgelock machines for ridgelocking
endcaps to inlet and outlet tubes. Parts will require manual loading and
unloading.
Budget Price for two machines................. $................. 160,000.00
Budget tooling price for two
machines................. $................. 15,000.00
EAGLE PRECISION TECHNOLOGIES INC.
7.
Four standard “C” type tube endforming machines for sizing the inlet and
outlet tubes.
Budget Price for two machines................. $................. 120,000.00
Budget tooling price for two
machines................. $................. 20,000.00
Equipment for tubing production
8.
Two standard model EPT 75 CNC tube bending machine. This machine is a
computer controlled 3 axis automatic tube bending machine. The machine requires
loading of precut tubes and manual unloading after the machine has bent the tube
to the preset bend program.
This is the model that is
typically used for North American aftermarket exhaust tube production.
Budget Price for two
machines................. $................. 550,000.00
Budget Price for two sets of
tooling................. $................. 15,000.00
Note: Two machines is assuming
there is one intermediate and one tail pipe. More machines and other options
may have to be considered depending on all the tube configurations and tube
geometry.
9.
One standard model TMS-100 non-contact tube inspection machine. This
machine is required to inspect the bent tube against the master tube geometry.
The machine can be used as a stand alone machine or linked to the bender so that
tube geometry corrections will be automatic
Budget Machine Price................. $................. 60,000.00
10.
Four standard Model TC-80 tube cutting and trimming machines. This
machine is used to part-off or trim tubes after the bending operation.
Budget Price for four machines................. $.................
200,000.00
Budget tooling price for four
machines ................. $................. 24,000.00
11.
Four standard e model “C” machines. This machine is needed to size the
inlet and outlet of the intermediate and tail pipe tubes.
Budget Price for four machines................. $.................
120,000.00
Budget tooling price for four
machines................. $................. 20,000.00
Presses and tooling
1.
Sheet uncoiling units, shear presses or blanking presses are not part of
product offering. We can be a turn-key supplier but we would require more
detailed information on the product and process before good estimates for all
the equipment can be provided. However a rough estimated cost for the equipment
is $500,000.00 +
2.
Blank and form dies for end caps and baffles. Quotes cannot be obtained
until a firm cap and baffle design is produced. Estimated cost for each blank
and form die is $50 000.00 each.
does not supply the presses for
the blank and form dies.
3.
Pierce and Extrude dies. Now that the Pierce and Extrude machine has
been taken out of the proposal dies will have to be purchased. Estimated price
is $ 50 000.00 each. One die will be required for each baffle and end cap
profile.
The same press that is used for the blank and form
dies can be used for the pierce and extrude dies.
4.
It is highly recommended a spare parts package be purchased. Our
suggested package would be approximately 7-8% of the machine and tooling order.
Standard Terms and Conditions
a)
Payment terms: All prices shown are in U.S funds. Duties and taxes are
not included.
If Payment is not paid in full up-front, Payment
must be made with a confirmed Letter of Credit drawn on a Canadian Bank. A
payment schedule would provide a cash down payment of 35%, 55% upon completion
of equipment and the balance paid at the time of shipment.
b)
Estimated delivery schedule for all the equipment listed in this proposal
is 36-40 weeks from receipt and approval of the Letter of Credit. To be
confirmed at time of order.
c)
agrees to supply a one year warranty on the equipment from the
installation date at customers factory.
d)
All equipment is priced F.O.B. our factory, North America
e)
Seaworthy crating is not included. Estimated cost for overseas packaging
is 3% of the machine and tooling order.
f)
Manuals, documentation and the machine legend plates will be in English.
Costs to supply in a language other than English are not available at this time
and would have to be quoted accordingly.
g)
Training is included in the quoted price at our manufacturing facility in
North America. Training is allowed for 2 people for 2 weeks during the machine
acceptance. Training includes control operation, setup procedures and
maintenance of the machine.
Expenses for travel, accommodation and food are not
included.
h)
Commissioning and training is not included in the quoted price.
Commissioning for two service technicians to travel to customer’s site for 2
weeks will be quoted at our standard service rates.. For the machine
commissioning the customer is expected to have the machines set in place, oil
and utility drop lines at each machine. technicians will connect the services
and start the equipment up. Training will be a continuation of each machine
control operation, setup procedures, and maintenance of the equipment.
Customer
agrees to pay all costs for the two technicians including, air fare, hotel and
meals.
i)
Machine acceptance at. Eagle agrees to provide a continuous production
run of 100 mufflers of each of the three section sizes. All material for the
machine acceptance, machine tryout will be supplied by the customer.
Cancellation Policy:
If the order is cancelled within the first 30 days after
date of purchase order the cancellation charge is 30% of the purchase order
value.
If the order is cancelled anytime after 30 days the
cancellation charge is the amount due under the standard terms of the contract.
This proposal is valid for 60 days.
I trust this quotation meets the issues we discussed. If
you have any questions, or require further information, please don’t hesitate to
contact me.
The following prices Includes freight to Major ports.
Dies are additional. Furnish sizes desired for price quote.
Production Bender complete with NC control,
angle and length stops, oil cooler.
$
26,717.00
Louvering machine
22,809.00
Semi Automatic Swage
8,290.00
Heavy duty Semi Automatic Swage
9,949.00
Automatic Swage
14,048.00
Automatic Turret Swage
16,984.00
Double End Seamer 10inch
94,023.00
Double End Seamer 13inch
99,792.00
Single End Seamer 10inch
44,698.00
Single End Seamer 13inch
48,648.00
Automatic Chuck positioning attachment extra all models seamers
13,068.00
Case maker Double wrap
95,326.00
Case maker Reverse wrap
115,500.00
Magazine-Case maker (frame only less mandrel carriers)
23,760.00
Mandrel carrier
per mandrel position
1,188.00
Assembly Press
35,306.00
Cut to Length Line including coil dispenser and one stamp head
117,035.00
Stamping press 60 ton inclinable with micro processor control,
coil dispenser and feeder, die cushion
134,273.00
Nipple Press including Pierce press
36,286.00
Pierce and raise press with pneumatic locator
9,729.00
Pierce and raise press Twin Head
12,348.00
Nipple welder
38,105.00
Passage Tube Machine including coil dispenser, one set tooling
177,284.00
Coil dispenser
32,373.00
Used in excellent condition. 10 Horse power dual station (both can
be operated at the same time)flanging, expanding, flaring machine. Manufactured
by AMH for heavy duty production use. Priced at $4,500.00