Automatic and semiautomatic muffler manufacturing. (brand new only)
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| Click here for detailed photos of flanger expander sorry, sold |
Have these refurbished machines available Photos in my computer under muffler man machines in word folder
. All the machines are supplied fully refurbished and comply to both US and European safety standards.
1 off Fully refurbished SZ End Cap Spinner complete with new hydraulic seaming arms.
1 off Star indent machine ( please look at the component pictures for function)
1 off OTC Press and 1 set of tooling, again you need to see the component for function.
1 off Eagle Electronic IO machine Fully refurbished with new NC control.
1 off Eagle tube making machine ( mini lockseam, mostly used for louver tubes)
3 off Eagle Vertical Ridge Lock machines.
1 off Eagle C Tube End Former.
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REfurbished End Cap Spinner with new arms |
THIS IS A SAMPLE QUOTE FOR THE HIGHEST QUALITY AUTOMATIC MUFFLER MANUFACTURING LINE FOR HIGH PRODUCTION. THESE ARE THE FINEST MACHINES IN THE WORLD
Allstate’s manufactures equipment for muffler production, CNC tube benders, tube endformers and related tooling. We have many resources within our organization with the technical background and experience to put a large project like yours together. We look forward to the challenge. Please keep in mind that with out detailed muffler, converter, tube prints or a physical muffler to review, this quote contains budgetary pricing only. Once we have detailed prints to review we can fine tune machine and tooling prices accordingly.
The intention of this proposal is to provide enough equipment to produce a basic muffler design using the minimum amount of equipment thereby keeping the overall machine and tooling costs to a minimum.
Production capacity is 3500 units/day, based on 3 shifts-18 hours available per day at 80% efficiency. The expected production rate is 200 mufflers per hour.
The equipment and tooling proposed assume a certain construction. Any changes to the assumptions will likely result in a change of equipment and pricing. The equipment for the tubular manifold, catalytic converter, muffler and tube design, which is as follows:
ASSUMPTIONS:
Ø All components of the muffler and related tube assemblies are made of low carbon mild steel.
Ø Manifold – Tubular design – 4 tubes, all inlets mounted to one flange and all outlets are joined at a collector tube. (note: equipment for stamping flanges and welding tubes to flanges are not included)
Ø The muffler body design
Ø max. capacity is 7”x 12” oval and 7” dia. round. / length 36” max.
Ø material thickness .06” max
Ø single wrap or a double wrap (laminated) construction with a common lockseam.
Ø end-caps will be spun (mechanically locked) to the flange of the muffler body.
Ø spot-welds will be visible on the outside of the shell from the spotwelding of the internal baffles to the muffler body.
Ø The internal subassembly will have two baffles with up to three louvre tubes. Note: Tubes have louvres, not perforations. The louvres will be put into the tubes from precut tube lengths and the louvre tubes will be mechanically locked to the extrusion of the baffle. The three louvre tubes and two baffles will be assembled as a single unit called a cartridge and then inserted into the muffler body. All endcaps will have tubes ridge-locked to the cap extrusion. The tubes will have a maximum tube extension of 4” to the outside of the end cap. The extension tubes from the endcaps would be inline with one of the three louvre tubes
Ø The bent tubes that will be attached to the muffler will be low carbon mild steel and will be bent without the use of an internal mandrel. This process is called “empty” bending which is typical of what is supplied for auto exhaust aftermarket.
EQUIPMENT AND TOOLING FOR MANIFOLD PRODUCTION
Equipment quoted is for tube bending and tube end-forming only.
1. Two – Four, (depends on part configuration) model EPT-75 XPE CNC tube bending machine. Key options include, 3 position head shift, push assist, mandrel package and lubricator, operator safety features, OD collets for 1 tube diameter.
Machine (budget price/machine)................. $................. 420,000.00
Tooling (budget price/machine)................. $................. 15,000.00
2. Four – Six, (depends on process considerations) e model T/C, tube cut-off and trim machine for trimming parts to length after bending operation.
Machine (budget price/per machine)................. $................. 45,000.00
Tooling (budget price/machine)................. $................. 5,000.00
3. Two – Four, (depending on inlet/outlet form) Extended E-E tube end-forming machines to form the inlet and outlet form.
Machine (budget price/per machine)................. $................. 85,000.00
Tooling (budget price/machine)................. $................. 15,000.00
4. Two, model I/O tube sizing machines. One used to size all inlet forms and one to size all outlet forms.
Machine (budget price/per machine)................. $................. 40,000.00
Tooling (budget price/machine)................. $................. 4,000.00
EQUIPMENT AND TOOLING FOR MUFFLER PRODUCTION
1. One standard automatic front module consisting of:
One, model “LXS-1002 shell lockseaming machine with double sheet de-stacker. Precut sheets will be automatically picked up from a stack of sheets and presented to the lockseamer. If the shell is laminated the sheets must be pre spot-welded. The lockseamer will form and mechanically lock the precut sheet around a solid oval mandrel. One mandrel is required for each different oval size. This machine requires manual loading of a precut sheet. The shell is automatically ejected from the tooling.
One standard model “FLO-802” shell flanging machine. The lockseamed shell will be presented to the walking beam on this machine automatically from the lockseamer. This machine will have a lift and carry walking beam transfer to move the part to and out of the flange tooling. The flanger will produce a flange on each end of the muffler. The flange is required it can be mechanically locked with the end cap in the cap spinning machine.
One standard model “BAS-823” double end baffle stuffing machine. This machine will insert a “subassembly cartridge” from each side to the correct position in the muffler body. Each sub-assembly will require manual loading.
One set of perimeter guards with 3 access gates.
Budget Price for Machines................. $................. 750,000.00
Budget Price for one set of tools (one set required for each section size)................. $................. 78,000.00
2. One standard model “BAW-99”, manual load/unload, 12 gun spot welder to weld the baffles to the shell.
Budget Price for Machine................. $................. 180,000.00
Budget Price for Tooling................. $................. 30,000.00
Note: one machine and set of tooling is required for each section size.
3. One standard rear module consisting of:
One standard model CA851R double end cap assembly machine and one HSDS double end cap seaming machine. The cap assembly machine will require manual loading muffler into the walking beam and the end-caps onto the ram tools. Once the caps are automatically assembled onto the muffler, the muffler is automatically transferred through the spinning machine via lift and carry walking beam. Part ejection is automatic to an escapement nest. The module will be protect by perimeter guarding with two access gates.
Budget Price for Rear Module................. $................. 630,000.00
Budget Price for one set of tooling (one set required for each section size)................. $................. 70,000.00
SUBASSEMBLY PRODUCTION AND TUBING PRODUCTION
Ø Production for 200 sub assemblies (cartridges) per hour. One cartridge will consist of two baffles with 1 to 3 tubes. Each of the tubes will be ridge-locked to the extrusion of the baffle.
Ø Each of the tubes will have a louvre pattern in it. The exact number of louvres for each row and the number of rows will need to be determined.
Ø End caps will have a tube attached to it that extends on both sides of the endcap. The tube will be ridge-locked to the extrusion of the end cap.
Ø Although a design for each subassembly currently does not exist. It is assumed the final design for each subassembly will be made within the limits of each of the machines quoted.
Ø Tubing production will consist of bent tubes that can be assembled with the inlet or outlet of a muffler
Equipment for subassembly production
4. Three standard LVR-100 tube louvre machine. Typical louvre tubes have 8 rows with a preset number of louvres in each row. This machine is designed to simultaneously pierce 4 rows of louvres in a precut tube with one cycle. The tube will need to be manually indexed and cycle the machine a second time to produce another 4 rows of louvres. The machine will require manual loading and unloading of the tube.
Tooling: A sub-assembly design is not known at this time and pricing includes only one complete tooling head. The tube diameter will have to be between 1.5” and 2” diameter. 8 spare louver blades and 8 spare dies in included in the price.
* Please note this machine cannot produce louvres on tubes less than 1.5”. If there is a requirement for tubes less than this size, alternate means to produce it will have to be examined.
Budget Price for three machines (One machine required per louvre tube)................. $................. 210,000.00
Budget Tooling Price for three set (One required for each machine................. $................. 120,000.00
Note: Based on production of 200 systems/hour and up to three louvre tubes per muffler. One machine is required for each louvre tube. One louvre tooling head is required for each tube diameter and louvre pattern.
5. Two model RLK-350 for ridgelocking louvre tubes to baffles. The machine will require manual loading of louvre tubes and baffles. The tooling head will advance automatically to ridgelock the assembly. The assembly will require manual unloading.
Budget Price for two machines................. $................. 160,000.00
Budget Tooling price for two machines.................. $................. 15,000.00
6. Two model V-RLK-100, vertical ridgelock machines for ridgelocking endcaps to inlet and outlet tubes. Parts will require manual loading and unloading.
Budget Price for two machines................. $................. 160,000.00
Budget tooling price for two machines................. $................. 15,000.00
EAGLE PRECISION TECHNOLOGIES INC.
7. Four standard “C” type tube endforming machines for sizing the inlet and outlet tubes.
Budget Price for two machines................. $................. 120,000.00
Budget tooling price for two machines................. $................. 20,000.00
Equipment for tubing production
8. Two standard model EPT 75 CNC tube bending machine. This machine is a computer controlled 3 axis automatic tube bending machine. The machine requires loading of precut tubes and manual unloading after the machine has bent the tube to the preset bend program.
This is the model that is typically used for North American aftermarket exhaust tube production.
Budget Price for two machines................. $................. 550,000.00
Budget Price for two sets of tooling................. $................. 15,000.00
Note: Two machines is assuming there is one intermediate and one tail pipe. More machines and other options may have to be considered depending on all the tube configurations and tube geometry.
9. One standard model TMS-100 non-contact tube inspection machine. This machine is required to inspect the bent tube against the master tube geometry. The machine can be used as a stand alone machine or linked to the bender so that tube geometry corrections will be automatic
Budget Machine Price................. $................. 60,000.00
10. Four standard Model TC-80 tube cutting and trimming machines. This machine is used to part-off or trim tubes after the bending operation.
Budget Price for four machines................. $................. 200,000.00
Budget tooling price for four machines ................. $................. 24,000.00
11. Four standard e model “C” machines. This machine is needed to size the inlet and outlet of the intermediate and tail pipe tubes.
Budget Price for four machines................. $................. 120,000.00
Budget tooling price for four machines................. $................. 20,000.00
Presses and tooling
1. Sheet uncoiling units, shear presses or blanking presses are not part of product offering. We can be a turn-key supplier but we would require more detailed information on the product and process before good estimates for all the equipment can be provided. However a rough estimated cost for the equipment is $500,000.00 +
2. Blank and form dies for end caps and baffles. Quotes cannot be obtained until a firm cap and baffle design is produced. Estimated cost for each blank and form die is $50 000.00 each.
does not supply the presses for the blank and form dies.
3. Pierce and Extrude dies. Now that the Pierce and Extrude machine has been taken out of the proposal dies will have to be purchased. Estimated price is $ 50 000.00 each. One die will be required for each baffle and end cap profile.
The same press that is used for the blank and form dies can be used for the pierce and extrude dies.
4. It is highly recommended a spare parts package be purchased. Our suggested package would be approximately 7-8% of the machine and tooling order.
Standard Terms and Conditions
a) Payment terms: All prices shown are in U.S funds. Duties and taxes are not included.
If Payment is not paid in full up-front, Payment must be made with a confirmed Letter of Credit drawn on a Canadian Bank. A payment schedule would provide a cash down payment of 35%, 55% upon completion of equipment and the balance paid at the time of shipment.
b) Estimated delivery schedule for all the equipment listed in this proposal is 36-40 weeks from receipt and approval of the Letter of Credit. To be confirmed at time of order.
c) agrees to supply a one year warranty on the equipment from the installation date at customers factory.
d) All equipment is priced F.O.B. our factory, North America
e) Seaworthy crating is not included. Estimated cost for overseas packaging is 3% of the machine and tooling order.
f) Manuals, documentation and the machine legend plates will be in English. Costs to supply in a language other than English are not available at this time and would have to be quoted accordingly.
g) Training is included in the quoted price at our manufacturing facility in North America. Training is allowed for 2 people for 2 weeks during the machine acceptance. Training includes control operation, setup procedures and maintenance of the machine.
Expenses for travel, accommodation and food are not included.
h) Commissioning and training is not included in the quoted price. Commissioning for two service technicians to travel to customer’s site for 2 weeks will be quoted at our standard service rates.. For the machine commissioning the customer is expected to have the machines set in place, oil and utility drop lines at each machine. technicians will connect the services and start the equipment up. Training will be a continuation of each machine control operation, setup procedures, and maintenance of the equipment.
Customer agrees to pay all costs for the two technicians including, air fare, hotel and meals.
i) Machine acceptance at. Eagle agrees to provide a continuous production run of 100 mufflers of each of the three section sizes. All material for the machine acceptance, machine tryout will be supplied by the customer.
Cancellation Policy:
If the order is cancelled within the first 30 days after date of purchase order the cancellation charge is 30% of the purchase order value.
If the order is cancelled anytime after 30 days the cancellation charge is the amount due under the standard terms of the contract.
This proposal is valid for 60 days.
I trust this quotation meets the issues we discussed. If you have any questions, or require further information, please don’t hesitate to contact me.
The following prices Includes freight to Major ports.
Dies are additional. Furnish sizes desired for price quote.
Production Bender complete with NC control,
angle and length stops, oil cooler. $ 26,717.00
Louvering machine 22,809.00
Semi Automatic Swage 8,290.00
Heavy duty Semi Automatic Swage 9,949.00
Automatic Swage 14,048.00
Automatic Turret Swage 16,984.00
Double End Seamer 10inch 94,023.00
Double End Seamer 13inch 99,792.00
Single End Seamer 10inch 44,698.00
Single End Seamer 13inch 48,648.00
Automatic Chuck positioning attachment extra all models seamers 13,068.00
Case maker Double wrap 95,326.00
Case maker Reverse wrap 115,500.00
Magazine-Case maker (frame only less mandrel carriers) 23,760.00
Mandrel carrier per mandrel position 1,188.00
Assembly Press 35,306.00
Cut to Length Line including coil dispenser and one stamp head 117,035.00
Stamping press 60 ton inclinable with micro processor control,
coil dispenser and feeder, die cushion 134,273.00
Nipple Press including Pierce press 36,286.00
Pierce and raise press with pneumatic locator 9,729.00
Pierce and raise press Twin Head 12,348.00
Nipple welder 38,105.00
Passage Tube Machine including coil dispenser, one set tooling 177,284.00
Coil dispenser 32,373.00
Used in excellent condition. 10 Horse power dual station (both can be operated at the same time)flanging, expanding, flaring machine. Manufactured by AMH for heavy duty production use. Priced at $4,500.00